Large Dairy High Pressure Milk Homogenizer

Introduction:

Pressure through an adjustable current-limiting gap process, the formation of loss of pressure expansion, explosion, shear, combined effect of high-speed collision, the particles and liquid droplets shatter into very small size, while creating an ideal solution or dispersion of emulsion.  Product stability, consistency, mixed, and easy absorption, nutritional value, shelf life, flavor, color, security activities are realized in the homogeneous process.

Application of Large Dairy High Pressure Milk Homogenizer :

It is widely used in food, dairy, beverage, pharmaceutical, fine chemicals and bio-technology and other fields of production, scientific research and technological development.

1)For milk,soybean milk,could make fat globule thin observably,make it easy to assimilate.It is good to increase the edible value.

2)For ice cream,make the liquid fine and loosen and improve internal quality.

3)For emulsion,colloid,juice,serosity,could avoid and decrease the separated layers of liquid material,improve the appearance of liquid material,and make it identical coloury liquid.

4)As transportation pump usage

It will come into high pressure by our machine.Powder will be made by dryness equipment.Our machine is important process of manufactorying powder.

Feature:

This machine are features with good design,convenient operation and simple maintenance,and safety.

1)Low noise:Noise of transmission is lower than noise of motor. The pointer of pressure meter is steady, and also the range of swing of pointer is less than 2M Pa.

2)Smashing granularity is between 0.1 micron to 0.2 micron, and their average size≤1 micron.

3)Sealing material can work under less than 150oC, and the parts touching material is made of stainless steel which can stay up to the acid and alkali. All of valves and plungers are made of special material, so they are durable and inexpensive. The bearing is also durable because it is made of special alloy material, which is the more friction, the more hardness.

4)Lubrication of  homogenizers is credible, and it only need changing oil the first time when work 800 hours to 1000 hours, since then it need to be changed oil per year later

5)The higher the pressure the finer the material the more uniform particle size, 30MPA the following models, mainly for liquid - liquid emulsification. Pressure of 30MPA above, on the liquid - solid dispersion of liquid into play when the pressure most of the material up to 60MPA reach 2μm particle size less than when the material reaches 80MPA more obvious when the role is mainly used for ultrafine particles broken Materials to achieve the following general 1μm. As to 100MPA above, can be produced more subtle particles, some of the material particles after repeated high pressure homogenization, 0.1-0.5μm can be prepared the following no-grain materials.

Highest homogenization pressure

In general, the higher the homogenization pressure, the better. First, the higher the homogenization pressure, the smaller the uniformity of the particle size after homogenization. This makes the equipment more efficient and achieves the desired results with fewer cycles; second, the higher the homogenization pressure, the more types of materials that can be processed. For example, some liquid emulsions can be homogenized to below 100 nm at only 20,000 psi, while certain suspensions containing higher density solid particles can be processed to nanoscale at a pressure of at least 26,000 psi.

But at the same time, it should be noted that the higher the homogenization pressure, the higher the heat generation, and the high temperature will affect the homogenization effect of the material. Therefore, in general, without cooling measures, 30,000 psi is the highest pressure for ultra-high pressure homogenization.

Homogenization effect detection

After the homogenized material, the particle size distribution should be concentrated while achieving the desired particle size, and the particle size should not be distributed from tens of nanometers to several micrometers. The content of the granules requires special attention. For example, in the United States Pharmacopoeia, there is a clear definition of the distribution of large particles in pharmaceutical emulsions.

For the effect of homogenization of the material, it is best to select a suitable particle size analyzer for testing. For example, the detection of emulsions in the pharmaceutical industry, the US Pharmacopoeia clearly specifies the use of light obscurationor [2] light extinction employs single-particle optical sizing PSS (Particle Sizing Systems) measurement system of the Extinction method to determine the distribution of large particle size materials in the emulsion. Therefore, users in different industries should select the corresponding particle size analyzer for testing according to the standards of their respective industries.

Warranty: 

12 months

Main Technical Parameters：

■The maximum working pressure 1800bar / 180Mpa / 26100psi pressure adjustable

■The maximum design pressure is 2070bar / 207Mpa / 30015psi

■Maximum processing capacity 15 L / H (250ml / min)

■The minimum volume processing capacity of 15ml

■Material residue 0ml (no residue)

■Motor power 3.0Kw / 380V / 50Hz

■Overall dimensions L1070mm * W340 mm* H460mm

■Weight <60KG

■Maximum feed particles & lt; 100 microns

■Flow control Inverter control, adjustable flow and flow adjustable

■Pressure, temperature sensors using the German brand pressure sensor optional thermostat bath

■Built-in cooler configuration cooler, do not consume materials, control homogeneous temperature

■No need to exhaust exhaust

■PLC touch screen

■Using PLC control and 7-inch touch screen operation

■ Historical data storage, query

■With temperature alarm and automatic protection

■System high pressure and operating temperature are one digital

■Real-time pressure and temperature curve display

■Has the operation permission limit function

■Electric control drive part of Japan's Matsushita servo motor

■Condensate water connection plate with condensate access dis